Industrial Automation Services

Industrial Automation & Motion Control Engineering

Precision motion, electrohydraulic control & industrial automation solutions

From multi-axis servo systems and ATEX-rated servo motors to electrohydraulic closed-loop control and custom HMI software — engineering-grade solutions for demanding industrial environments.

Multi-axis servo motion Electrohydraulic control ATEX servo motors Proportional valve systems VB.NET / C# HMI Industrial IoT

What we engineer

End-to-end engineering from system design and component selection through commissioning, software development and after-sales support.

Multi-axis servo motion
Coordinated multi-axis control for printing, winding, converting and packaging lines. Register control, camming and synchronisation.
Electrohydraulic control
Closed-loop position, force and pressure control of hydraulic axes. Press, die-casting, injection moulding and test rigs.
ATEX servo systems
Explosion-proof servo motor sizing and drive association for Zone 1 & Zone 2 gas and dust environments.
PLC & controller design
Siemens S7-1200/1500, Beckhoff TwinCAT, CODESYS-based controllers. Custom function block libraries and structured text.
Proportional valve systems
High-dynamic servo proportional valve sizing, manifold design and closed-loop tuning up to 2000 l/min.
Industrial IoT & telematics
Remote monitoring, OT connectivity, MQTT/OPC-UA data pipelines and 4G/5G gateway deployment for mobile machinery.

Technologies we work with

We design around proven technology platforms — sizing, applying and programming the right components for each application.

Electrohydraulic
Hydraulic axis controllers
DIN-rail EtherCAT hydraulic controller modules paired with IEC 61131-3 automation controllers for position and force control of up to 20 hydraulic axes.
  • 250 µs controller cycle time
  • SSI, EnDAT, TTL/HTL encoder inputs
  • Position, force & pressure control
  • Axis synchronisation templates
  • CODESYS V3.5 programming
Proportional valves
Servo proportional directional valves
Pilot-operated servo proportional valves in NG10 through NG32 with VCD® voice-coil pilot drives, onboard electronics and IO-Link interface. Up to 3000 l/min.
  • Sizes: NG10 · NG16 · NG25 · NG32
  • Up to 95 Hz frequency response (–3 dB)
  • Hysteresis < 0.1%, sensitivity < 0.05%
  • Regenerative & hybrid spool options
  • Direct-operated NG6 up to 350 Hz
ATEX motors
Explosion-proof servo motors
Permanent-magnet brushless servo motors for Zone 1 (EX) and Zone 2 (EY) gas and dust atmospheres. ATEX / IECEx / CCC certified.
  • Frame 70–155 mm, 1.6–41 Nm
  • Up to 6800 min⁻¹, 230/400 VAC
  • Zone 1: Ex db IIB T4 Gb IP65
  • Zone 2: Ex ec IIC T3 Gc IP65
  • Resolver, HIPERFACE DSL feedback
Direct-operated valves
High-dynamic NG6 proportional valves
Direct-operated VCD proportional valves for NG6 mounting — real servo-valve dynamics with IO-Link Class A/B, NFC and onboard closed-loop electronics.
  • 350 Hz bandwidth at ±5% signal
  • Nominal flow 3–60 l/min @ 35 bar
  • Max 90 l/min @ 350 bar drop
  • Freely configurable supervising loop
  • ProPxD parameterisation software

Industries & applications

Motion and hydraulic control requirements span a wide range of manufacturing sectors. We are experienced across all of the following.

Rotogravure printing
Winding & unwinding
Packaging lines
Press & forming machines
Injection moulding
Pharmaceutical
Paint & coating lines
Servo test rigs
Automotive assembly
Die casting machines
Cable & wire extrusion
Plastics converting
Paper & board mills
Energy & power gen
Off-highway machinery
Mining & minerals
Timber & forestry OEMs
Chemical processing

Custom industrial software

Beyond hardware engineering, we develop bespoke supervisory and HMI software for machine builders and end users — using the same languages familiar to industrial IT teams.

VB.NET applications
Windows Forms and WPF-based operator interfaces for machine supervisory control, recipe management, data logging and alarm handling. Serial, Modbus TCP and OPC-UA communication layers.
C# / .NET HMI software
Production-grade HMI and test-bench software in C#. Real-time trending, report generation, PLC data acquisition and integration with ERP/MES layers. Proven on metro damper test systems and rotogravure lines.
SCADA & data dashboards
Web-based dashboards for remote KPI monitoring, OEE tracking and predictive maintenance. Built on OPC-UA and MQTT data pipelines from field devices to cloud or on-premise servers.

Ready to discuss your application?

From a single servo axis to a multi-press hydraulic synchronisation system — send us the challenge.

Get in touch